Equipment for High Voltage Coil Manufacturing

Our range of High Voltage Coil Manufacturing equipment

Rotary is a leading supplier of equipment to the coil manufacturing industry for high voltage motors, generators and wind turbines. Designed and manufactured in Sheffield, England, our equipment is supplied to workshops around the world and is renown for excellent reliability and longevity. We still support customers with equipment over 30 years old and we're delighted to hear that these machines have given decades of reliable production. As original equipment manufacturers, we offer the very best product support for the long term and you can be assured that our engineering team will be here to assist.

The team at Rotary are always working on new designs and partner with industry leaders to develop new machines to match the future requirements of the industry. We are members of AEMT and EASA and we work in partnership with research organisations to understand the future of electric motors and generators and we are designing equipment to meet future requirements.

Our high voltage coil manufacturing equipment has been developed in partnership with some of the leading coil producers and meets the requirements of modern workshops. In addition to our standard range of equipment we can also adapt our standard designs or produce entirely bespoke solutions to meet your requirements.

Loop Winding Machine and De-reeler

For winding high voltage loops in sectional copper.

  • High torque machine for loops up to 5.0m
  • Fully programmable PLC touch screen
  • Automatic lap count and stop
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Coil Forming Equipment

Coil Forming Equipment

  • Used to form diamond coils with consistent geometry
  • Fully adjustable and simple to operate
  • Optional radius forming with retrofit availability on some machines
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Coil Press for High Voltage Coils

The Rotary Hydraulic Hot Coil Press is an invaluable addition to your high voltage coil manufacturing process.

  • For pressing the straight ‘slot’ section of stator coils for slot length from 250mm up to 11 meters turbo bars.
  • Integrated hydraulic power pack
  • PLC control with data output.
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Coil Taping

Rotary offer a complete package of coil manufacturing equipment for turnkey operations.

  • Range of four taping heads dependent on coil cross section, up to 50mm x 150mm
  • Taping speed up to 250 r.p.m for small cross sections.
  • Variable lap
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Coil Gauging Unit

The coil gauging unit is designed to hold a fully formed coil so that all dimensions and geometry can be verified, ensuring consistency whilst reducing investment in the requirement for expensive fixed templates.

  • Pneumatically operated clamps make it easy to secure a coil ready for full inspection.
  • A heavy duty option is available to allow final forming whilst the coil is held securely in the unit.
  • Optional mounting plates for your own precision gauges.
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